DTY Paper Tube

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DTY Paper Tube
Details
Our DTY Paper Tube, specially designed for the chemical fiber texturing process, is a special paper tube product developed for the high-speed winding scenario of draw textured yarn. Relying on 16 years of paper tube manufacturing experience, we have optimized the interlayer bonding process and surface treatment technology of the tube body, so that this DTY Paper Tube has higher true roundness and surface smoothness.
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Chemical Fiber Paper Tube
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Description

Our DTY Paper Tube, specially designed for the chemical fiber texturing process, is a special paper tube product developed for the high-speed winding scenario of draw textured yarn. Relying on 16 years of paper tube manufacturing experience, we have optimized the interlayer bonding process and surface treatment technology of the tube body, so that this DTY Paper Tube has higher true roundness and surface smoothness. It can perfectly match mainstream texturing machines in the market and operate stably under the high-speed winding condition of 800-1200m/min. According to feedback from many texturing enterprises we cooperate with, after using this DTY Paper Tube, the single-spindle yarn breakage rate is reduced by about 15%, and the first-grade rate of finished products is significantly improved. It is a core supporting component for texturing enterprises to improve finished product quality.

To meet the tail yarn fixing demand of DTY yarn winding, our DTY Paper Tube can be configured with an accurate tail yarn groove structure. The groove size tolerance is controlled within ±0.2mm, ensuring that the tail yarn clamping success rate reaches more than 95% during automatic doffing, adapting to the fully automated production rhythm of chemical fiber factories. The tube body is formed by multi-layer spiral winding of high-strength kraft wood pulp paper, with a radial compressive strength of more than 250kg/cm², which can withstand the heavy pressure of full yarn packages without deformation. At the same time, we strictly control the weight tolerance of a single tube within ±5g to ensure the dynamic balance of the package, avoid problems such as runout and deviation during high-speed operation, and fully meet the production needs of various elastic filaments such as polyester DTY and nylon DTY.

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Specifications

 

Parameter Item

Standard Range

Customization Notes

Inner Diameter

75mm – 250mm

Customizable according to equipment shaft diameter

Length

0mm – 3500mm

Customizable according to package volume

Wall Thickness

2mm – 10mm

Adjusted according to load-bearing requirements

Radial Compressive Strength

≥8MPa

High load-bearing specifications can reach above 12MPa

Inner Diameter Tolerance

±0.2mm

High-precision grade can be controlled within ±0.05mm

Moisture Content

8% – 10%

Fine-tunable according to usage environment

Material

High-strength wood pulp kraft paper

Special paper materials such as food-grade and moisture-proof types are available

Surface Treatment

Smooth polishing

Anti-slip coating and printed marks can be added

 

Applications

 

This DTY Paper Tube is mainly used in the draw textured yarn production link of the chemical fiber industry. It is an essential winding carrier for the texturing process, compatible with various imported and domestic texturing equipment, and meets the winding forming needs of elastic filaments of different deniers. Meanwhile, it can also be used in the finishing process of elastic yarns, as a turnover package in links such as doubling and winding, ensuring that the yarn package is neat and not easy to scatter during transfer and secondary processing, and reducing the sorting cost of post-processes. In addition, some industrial yarn and covered yarn production scenarios with high requirements for winding accuracy can also choose this paper tube as a supporting product, taking into account operation stability and comprehensive cost performance.

 

Packaging & Shipping

 

We adopt a standardized foreign trade packaging scheme for export orders. All DTY Paper Tubes are first packed in PE bags for internal moisture-proofing, then loaded into high-strength corrugated outer cartons, and reinforced with paper corner protectors during stacking, to minimize the risks of extrusion, collision and moisture during ocean transportation. We support FOB trade terms and can arrange shipment with the freight forwarder and domestic port designated by the customer. All quantity counting and appearance verification will be completed before container loading. If the goods are damaged due to transportation upon arrival, the party responsible for transportation shall bear the corresponding losses, and we will fully assist customers in following up the claim settlement to protect their procurement rights and interests.

 

Certifications

 

As a National High-Tech Enterprise and Zhejiang Provincial High-Tech Enterprise, we have passed the GB/T19001-2016/ISO9001:2015 Quality Management System Certification and established standardized whole-process specifications for production and quality control. Meanwhile, we own a number of invention patents related to paper tube manufacturing, and have independent intellectual property rights in core technologies such as high-precision paper tube forming and high-strength interlayer bonding. Our product quality and technical capability have been authoritatively recognized by the industry. All products comply with domestic environmental protection regulations, and the raw materials are recyclable and degradable, which can meet the environmental protection access standards of major overseas markets.

 

After-sales Service

 

We have established a complete full-cycle after-sales service system, equipped with exclusive after-sales contact personnel to respond quickly to customer problems. From product usage feedback to technical consultation, we will give a clear treatment plan within 24 hours. If it is confirmed that the quality problem is caused by the production process, we will coordinate return, replacement and reissue at the first time. We provide a one-year warranty service for products under the specified storage environment. Meanwhile, we will regularly follow up the customer's usage situation, collect optimization suggestions, continuously iterate product performance, and provide long-term value support for customers.

 

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